METALLIC SOFT MAGNETIC ALLOYS

 

Item

Code

Main composition

Features

Main applications

Remarks

Expansion alloys

4J29, 4J32, 4J36

Ni, Fe, Cr, Co etc.

Thermal expansion coefficient comparable to that of hard glass

Thermostats, balance wheels for watches, metal-to-glass seals, bimetals, Cathode Ray Tubes; monitors, TVs, shadow masks and frames etc.

Average line expansion coefficient, 10 / oC:(4.6~5.2) 20~400 oC; 5.1~5.5 (20~450 oC)

See the detailed datasheet

Cold rolled Strips of hysteresis alloys

2J4, 2J7, 2J9, 2J10, 2J11, 2J12, 2J51, 2J52, 2J53

Fe, Co, V etc.

Good hysteresis behavior at medium and high working field.

Hysteresis motor and electromagnetic clutch etc

See the detailed datasheet

Grain-oriented silicon steel strips

DG3, DG4, DG5, DG6

Fe, Si etc.

High saturation induction, Loss iron Loss

Transformer cores such as BOD type; ED, CD type;

XED, XCD type C; BCD type C;

3-phase E cores and other usage.

 

See the detailed datasheet

High saturation magnetic induction soft magnetic alloys

1J22, G1J21, G1J27

Co, Fe, V etc.

High saturation, high saturated magnetostriction, high Curie temperature and mechanical strength. 

Common and superconductor magnets; electromagnets; small scale power transformer; chokes; magnetic amplifiers; magnetic shielding; rotors or stators; phone membranes etc.

2.20T~2.35T at 8000 A/m field.

 

See the detailed datasheet

Iron-aluminum soft magnetic alloys

1J12

Fe, Al etc.

High resistivity, low specific gravity

Motors and clutches

See the detailed datasheet

Corrosion-resisting soft magnetic alloys

1J36, 1J116, 1J117, G1J130, G1J170

Fe, Ni, Cr, Mn etc.

High saturation, low residual, and high corrosion resistance in damp, salty and seawater, or hydrazine surroundings.

Electromagnetic components or magnetic conductor of control unit, armature, electromagnet, valve working in damp and corrosive environment

See the detailed datasheet

 

Fe-Ni High Permeability

Soft magnets

1J50, 1J79, 1J85

Fe, Ni etc.

High permeability

Intermediate field transformers, relays; clutches; chokes; cores, poles in circuit; phone membranes; Creepage switches; safety switches; magnetic shielding; gyroscopes; motors.

See the detailed datasheet

High Squareness soft magnetic alloys

1J34, 1J51

Fe, Ni etc.

High squareness of the hysteresis loop up to 0.87

Small and medium power magnetic amplifiers; pulse transformers; magnetic modulators; contactless relays; contacting rectifiers; chokes; amplitude modulators and transductors

See the detailed datasheet

Magnetic Thermal compensation alloys

1J30, 1J31, 1J32, 1J33, 1J38

Fe, Ni etc.

Induction changes dramatically as the surrounding temperature changes

Traveling wave tubes; magnetrons; magnetic sub-circuit compensating elements in instruments

See the detailed datasheet

Amorphous Brazing solder

NAC-RW-Ni-301

Cu, P, Ni, Sn etc.

Uniform without multi-phases. High purity due to its simple manufacturing process and strict starting material selection.

As a substitute of sliver solder, the amorphous solder is widely used in soldering of precision instruments, circuit board etc.

See the detailed datasheet

Iron based nanocrystalline Strips

 

Fe, Ni etc.

High saturated induction, high permeability, low coercivity, low loss, good stability, and good wearing and eroding resistance

 

In many high frequency (20 kHz –100 kHz) switch-mode power supply applications as primary power, control, filter, and storage inductors, reactors, magnetic amplifiers, saturated reactors, EMC filter common and different mode inductors and ISDN Minitype isolating transformers. 

See the detailed datasheet

Cobalt based amorphous strips

 

Co, Ni, Fe etc

Highest permeability, lower Bs and coercivity, low loss, excellent wearing and eroding resistance, good thermal and aging stability and shocking resistance.

Iin high frequency transformers, filter inductors and magnetic amplifiers etc. The frequency can be up to 200kHz. It can also be used in applications such as ISDN insolating transformers, common mode inductors, and thief proof sensors in supermarket and library, and video reading heads. 

 

See the detailed datasheet

Iron based amorphous strips

 

Fe, Ni etc

Highest saturation induction, high permeability, and low coercivity, low loss (1/3 ~1.5 of that of silicon steel), low exciting current and good thermal and time stability.

 

The amorphous can be used as core material for all kind of low frequency distribution transformer, intermediate frequency (50Hz~10kHz) transformer, and reactor of switch mode power supply (frequency up to 50 KHz.

 

See the detailed datasheet

 



Expansion alloys

 

Applications:

 

Thermostats, balance wheels for watches, metal-to-glass seals, bimetals, Cathode Ray Tubes; appliance like electric irons, toasters, gas cookers fire safety cutoffs, monitors, TVs, shadow masks and frames.

 

Alloy Grade
Shape
Average line expansion coefficient, 10 / oC

4J29

Bar, strip and casting

20~100 oC

20~150 oC

20~400 oC

20~450 oC

4.6~5.2

5.1~5.5

4J32

≤1.0

4J36

≤1.5

≤1.9*

 

Note: 1. Standard YB/T5231-93 and YB/T5241-93.

         2. “*” Follow manufacturer’s standard.

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Cold rolled Strips of hysteresis alloys

 

Applications:

 

Hysteresis motor and electromagnetic clutch etc.

 

Grade
Hysteresis Performance
Hμ, Oe
Bμ, Gs
Pμ, erg/cm

2J4

50~65

13000~16000

1.5×105

0.62

2J7

80~120

10000~13000

1.9×105

0.61

2J9

110~150

9000~12500

2.2×105

0.59

2J10

180~230

9000~12000

3.0×105

0.58

2J11

200~260

9000~12000

3.5×105

0.57

2J12

250~350

8000~11000

4.0×105

0.56

2J51

35~50

12000~16000

1.0×105

0.58

2J52

60~90

9000~13500

1.1×105

0.50

2J53

80~150

6000~9000

1.0×105

0.45

 

Note:

 

1. Above data is for strip’s thickness of 0.20~0.80 mm.

2. Standard per GB/T14988-94

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Grain-oriented silicon steel strips

 

Applications:

 

BOD type standardized cores per SJ1760-81 Standard;

ED, CD type standardized cores per SJ103-77 Standard;

XED, XCD type C shape standardized cores per SJ1263-77 Standard;

BCD type C shape standardized cores per SJ1761-81 Standard;

3-phase E shape standardized cores per GB4596-84 Standard;

Custom non-standardized cores

 

Grade
Thickness (mm)
Iron Loss, W/Kg

Induction, T

Coercivity, A/m

P1.0/400

P1.5/400

P1.0/1000

P0.5/3000

B50

B1000

Hc

DG3

0.025

35

1.60

60

DG3

0.03

35

1.65

45

DG4

30

1.70

40

DG4

0.05

16.0

22.0

0.90

1.70

32

DG5

15.0

20.0

1.05

1.75

32

DG6

14.5

19.0

1.10

1.75

32

DG4

0.08
0.10

16.0

1.00

1.70

26

DG5

15.0

1.05

1.75

26

DG6

14.5

1.20

1.80

26

DG4

0.15

18.0

1.00

1.75

26

DG5

17.0

1.10

1.75

26

DG6

16.5

1.13

1.75

26

 

Note: Standard per GB11255-89.

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High saturation magnetic induction soft magnetic alloys

Applications:

Common and superconductor magnets; electromagnets; small scale power transformer; chokes; magnetic amplifiers; magnetic shielding; rotors or stators; phone membranes; magnetostriction transductors; whips in ultrasonic generators; power transformers in airplane; circuit pole and print heads.

 

Grade

Shape

Induction at different applied field (A/m), T

Coercivity, A/m

B400

B800

B1600

B2400

B4000

B5000

B8000

B10000

Hc

1J22

Strip

1.60

1.80

2.00

2.10

2.15

2.20

128

Bar

2.05

2.15

2.20

144

G1J21*

Strip

1.95

2.05

2.15

2.25

2.35

72

Bar

1.90

2.00

2.10

2.20

2.30

2.35

80

G1J27*

Strip

1.80

1.95

2.10

190

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Iron-aluminum soft magnetic alloys

 

Applications:

 

Motors and clutches.

 

Grade

Shape

Level

Permeability at 0.8A/m applied field, mH/m

Max. Permeability,
mH/m

Induction at various fields( A/m) , T

Coercivity (saturated condition), A/m

Residual Induction, T

μ0.8

μm

B2400

B3200

Hc

Br

1J12

Strip

3.10

31.3

1.20

1.30

12

0.5

Bar

Ⅰ*

2.50

12.5

1.30

16

0.6

Ⅱ*

35.0

1.34

10

 

1. Above data is for strip thickness 0.20~1.00 mm or bar diameter 10~100 mm.

2. Per GB/T15004-94 Standard.

3.“*” Follow manufacturer’s standard.

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Corrosion-resisting soft magnetic alloys

Applications:

Mainly used as electromagnetic components working in oxidation and hydrazine media, or magnetic conductor of all kinds of control unit, armature, electromagnet, wind valve, hydraulic valve working in damp and corrosive environment.

Grade

Shape

Level

Induction at various applied fields (A/m) , T

Coercivity, A/m

Electrical resistance μΩ·cm

B240

Br240

B500

B800

B3200

Br3200

B5000

Hc

ρ

1J36

Bar

0.80

0.30

1.20

0.35

16

80

1J116

1.00

1.10

1.30

80

44

1J117

0.90

1.00

1.25

80

--

Ⅱ*

1.00

1.15

1.30

50

G1J130*

1.00

1.10

1.40

50

80

G1J170*

0.95

1.05

1.35

50

82

 

Note:

 

1. Above data is for bar diameter of 10~100 mm.

2. Per GB/T15004-94 Standard.

3. “*” Follow manufacturer’s standard.

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Iron Nickel soft magnetic alloys

 

1. High Permeability soft magnetic alloys

 

Applications: All kind of Intermediate field transformers, relays; clutches; chokes; cores, poles in circuit; phone membranes; Creepage switches; safety switches; magnetic shielding; gyroscopes; motors.

 

Grade

Shape

Level

Thickness or Diameter

Permeability (at field 0.4A/m for 1J50 and
 0.08 A/m for 1J79, 1J85)
μ0.4, μ0.08

Max. Permeability μm

Coercivity (Saturated)
Hc

Saturation Induction Bs

mm

mH/m

A/m

T

1J50

Strip

0.10~0.19

3.8

43.8

12

1.5

0.20~0.34

4.4

56.3

10.4

0.35~0.50

5.0

65

8.8

0.51~1.00

5.0

50

10

1.10~2.50

3.8

44

12

0.05~0.20

12.5

75

4.8

1.52

Bar

10~100

3.1

31.3

14.4

1.5

1J79

Strip

0.005

15

75

4.8

0.75

0.01

20

110

3.2

0.02~0.04

25

125

2.4

0.05~0.09

25

150

1.6

0.10~0.19

28

190

1.2

0.20~0.34

31

250

1.2

0.35~1.00

38

280

1.0

1.10~2.50

31

230

1.2

0.01

25

150

2.4

0.73

0.02~0.04

31

190

1.6

0.05~0.09

38

250

1.2

0.10~0.19

38

250

1.2

0.20~0.34

38

280

1.0

0.35

44

310

1.0

Bar

10~100

25

125

2.4

0.75

1J85

Strip

0.02~0.04

37.5

137.5

2.4

0.70

0.05~0.09

50

175

1.6

0.10~0.19

62.5

225

1.2

0.20~0.34

75

250

1.0

0.35

68.8

325

0.7

Bar

10~100

37.5

125

1.6

 

Note: Per GBn198-88 Standard.

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2. High Squareness soft magnetic alloys

Applications:

Small and medium power magnetic amplifiers; pulse transformers; magnetic modulators; contactless relays; contacting rectifiers; chokes; amplitude modulators and transductors.

 

Grade

Shape

Max. Permeability μmax

Squareness Br/Bm

Coercivity (in Saturation) Hc

Saturation Induction Bs

mH/m

A/m

T

1J34

Strip

137.5

0.87

8

1.50

1J51

50

0.85

18

1.50

Note: Above data is for thickness 0.10~0.20 mm (1J34) and 0.10 mm (1J51), may be different for other thickness (refer to Standard GBn198-88).

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3. Magnetic Thermal compensation alloys

Applications:

Traveling wave tubes; magnetrons; magnetic sub-circuit compensating elements in instruments.

Grade

Shape

Induction B with field of 8000A/m at various temperature

-20oC

20oC

40oC

60oC

80oC

1J30

Bar

0.40~0.60

0.20~0.45

0.02~0.13

1J31

0.60~0.85

0.40~0.65

0.15~0.45

1J32

0.80~1.10

0.60~0.95

0.40~0.75

1J33

0.40~0.70

0.10~0.40

1J38

0.25~0.42

0.05~0.24

0.015~0.12

 

Note:

 

1. Above data is for thickness of 0.10~1.00 mm.

2. Per GB/T15005-94 Standard.

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Amorphous Brazing solder

 

Applications:

 

As a substitute of sliver solder, the amorphous solder is widely used in soldering of precision instruments, circuit board etc.

Features:

  1. Uniform microstructure in the amorphous structure without multi-phases that can be found in most other solder materials.
  2. High purity in the amorphous due to its simple manufacturing process and strict starting material selection.
  3. Comparison of gas containing in Ni-Cr-B- Si alloy, amorphous strips and crystal solder respectively:

 

(O)%

(N)%

(H)%

Amorphous

0.0045

0.0022

0.0009

Crystalline

0.25

1

0.0065


  1. Strong bonding force because the elements in amorphous are easy to diffuse that enhance greatly the bonding force.
  2. Small thickness of about 0.03 mm.
  3. Low cost without addition of sliver.

Specifications: (Grade 7K702)

Grade

International Grade

Melting point (oC)

Soldering Temperature (oC)

Bonding force (Mpa)

NAC-RW-Ni-301

7k702

560-640

700-750

98-137

Note: All sizes are available.

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Iron based nanocrystalline Strips

Applications:

As a substitution of silicon steel, Permalloy and soft ferrite, the nanocrystalline can be used widely in many high frequency (20 kHz –100 kHz) switch-mode power supply applications as primary power transformers, control transformers, filter, and storage inductors, reactors, magnetic amplifiers and saturated reactors, EMC filter common and different mode inductors and ISDN Minitype isolating transformers. It can be also used in other types of mutual inductors with various precisions.

Features:

High saturated induction, high permeability, low coercivity, low loss, good stability, and good wearing and eroding resistance. It features lower cost and the best performance to cost ratio.

Typical specification:

Table 1: Physical specification of the nanocrystalline alloys. (Grade 1k1070)

Saturation Bs 

1.25 T

Saturated magnetostriction coefficient

2×10-6

Curie temp. Tc 

560 °C

Density d 

7.2 g/cm3

Crystallization Temp. Tx 

510 °C

Resistivity

130muOhm-cm

Rigidity Hv 

880kg/mm2

Thermal expansion coefficient

  

 

Table 2: Typical magnetic specification of various nanocrystalline alloys.

Grade 

R-N-L  

R-N-M

R-N-H  

Initial Permeability 

>3×104

>8×104

>1×104

Max. Permeability

>5×104

>45×104

>50×104

Residual 

<0.2 T

0.6 T

>0.85 T

Coercivity 

<1.8A/m

<0.8A/m

<1.8A/m

Loss P (20kHz, 0.5T) 

<30W/kg

<25 W/kg

<60W/kg

Loss P (100kHz, 0.3T) 

<150W/kg

<150 W/kg

<300W/kg

Loss variation  (-55-125°C)

<15%

<15%

<15%

Applications

Single end switch mode power supply; transformer of count power supply; Uni-polar pulse transformer; reactor and all filter inductor.

Full bridge, half bridge or push-pull switch mode transformer and high precision power electronic inductor, sensor and common mode choke. 

Bipolar pulse transformer, transductor in switch mode power supply, magnetic amplifier, aiguille suppresser, and pulse compressor.

 

Note: The data above is from the strip after optimal heat-treated.

 

Table 3. Dimensions:

Grade 

Width, mm 

Thickness, mm

Note 

R-N-4  

4±0.2

30±5

  

R-N-5  

5±0.2

30±5

  

R-N-8

8±0.2

30±5

  

R-N-10

10±0.5

30±5

  

R-N-15

15±0.5

30±5

  

R-N-20

20±0.5

30±5

  

R-N-25

25±1

30±5

  

R-N-30

30±1

30±5

  

R-N-40

40±1

30±5

  

R-N-50

50±2

30±5

  

 

Note: Strips with other dimensions are also available.

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Cobalt based amorphous strips

Applications:

As a substitution of Permalloy and ferrite, the amorphous cores can be used widely in high frequency transformers, filter inductors and magnetic amplifiers etc. The frequency can be up to 200kHz. It can also be used in applications such as ISDN insolating transformers, common mode inductors, and thief proof sensors in supermarket and library, and video reading heads.

Features:

Cobalt based amorphous has the highest permeability, lower Bs and coercivity, low loss, excellent wearing and eroding resistance, good thermal and aging stability and shocking resistance.

Typical specification:

Table: Physical specification of the cobalt base amorphous: (1K201、1K202)

Saturation Bs

0.5-0.8T

Rigidity Hv

960kg/mm2

Curie Temp. Tc

320°C

Density d

8g/cm3

Crystallization Temp. Tx

520°C

Resistivity r

130Wm-cm

Saturated magnetostriction factor ls

<1´10-6

Thermal expansion coefficient Dl/l

 

 

Table 2. Typical magnetic specifications

Grade 

R-C-L

R-C-M

R-C-H

Initial permeability 

>3x104

>10×104

>5×103

Max. Permeability 

>3x104

>20×104

>25×104

Saturated induction 

0.5-0.8T

0.5-0.8T

0.5-0.8T

Residual 

<0.1 T

0.4 T

0.5-0.7 T

Coercivity 

<2A/m

<2 A/m

<2A/m

Loss (20kHz, 0.5T) 

<25W/kg

<30W/kg

<35W/kg

Loss (100kHz, 0.2T) 

<60W/kg

<70W/kg

<90W/kg

Loss changing rate(-55-125°C)

<15%

<15%

<15%

Applications

Single end switch mode power supply; filter inductor, storage inductor, EMC different mode inductor etc.

Common mode choke, current compensation noise suppresser and their-proof sensor in supermarket and library; high sensitive and low magnetic field sensor core. 

Pulse transformer, transductor, Bi-end switch mode power supply, magnetic amplifier, aiguille suppresser, and pulse compressor. 

 

Note: The data above is from f11/19/5 cobalt based core after optimal heat treatment.

 

Strip dimensions:

Grade

Width mm 

Thickness mm

note

R-C-1

1±0.1

30±5

  

R-C-2

2±0.1

30±5

  

R-C-3

3±0.1

30±5

  

R-C-5

5±0.2

30±5

  

R-C-8

8±0.2

30±5

  

R-C-10

10±0.5

30±5

  

R-C-15

15±0.5

30±5

  

R-C-20

20±0.5

30±5

  

R-C-25

25±0.5

30±5

  

R-C-30

30±1

30±5

  

R-C-40

40±1

30±5

  

 

Note: Other sizes are also available.

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Iron based amorphous strips

Applications:

As a substitute of silicon steel, the amorphous can be used as core material for all kind of low frequency distribution transformer, intermediate frequency (50Hz~10kHz) transformer, and reactor of switch mode power supply (frequency up to 50 KHz.

Features:

The amorphous has the highest saturation induction, high permeability, and low coercivity, low loss ( 1/3 ~1.5 of that of silicon steel), low exciting current and good thermal and time stability.

Typical specification:

Table 1: Physical specification of iron based amorphous. (Grade1K101)

Saturation Bs

1.56T

Rigidity Hv  

960kg/mm2

Curie Temp. Tc  

410°C

Density d

7.18g/cm3

Crystallization Temp. Tx  

550°C  

Resistivity r  

130Wm-cm

Saturated Magnetostriction factor ls

27´10-6  

Thermal expansion coefficient Dl/l

 

 

Table 2: Typical magnetic specification

Grade

R-F-L  

R-F-M

R-F-H  

Max. Permeability  

>2x104

>20´104

>25´104

Saturation

1.5 T

1.5 T

1.5 T

Residual

<0.5 T

0.5-1.0 T

1.2 T

Coercivity

<4A/m

<2.4 A/m

<4A/m

Loss (50Hz, 1.4T)

<0.2W/kg

<0.13W/kg

<0.3W/kg

Loss (400Hz, 1.2T)

<1.8W/kg

<1.25W/kg

<2W/kg

Loss (8kHz, 1.0T)  

<80W/kg

<60W/kg

<100W/kg

Loss variance ratio (-55°C -125°C

<15%

<15%

<15%

Loss variance ratio (120°C´200小时)

<15%

<15%

<15%

Applications

Single pole pulse transformer, single end switch mode power supply, filter inductor and reactor.

Intermediate frequency transformer

Distribution transformer, intermediate frequency transformer, bi-end switch mode power supply, pulse transformer, transductor and pulse compressor.

 

Dimensions:

Grade

Width mm

Thickness mm

Note

R-F-5  

5±0.2  

30±5  

 

R-F-8  

8±0.2  

30±5  

 

R-F-10  

10±0.5  

30±5  

 

R-F-15

15±0.5  

30±5  

 

R-F-20

20±1  

30±5

 

R-F-25

25±1  

30±5

 

R-F-30  

30±2  

30±5

 

R-F-40

40±2  

30±5

 

R-F-50  

50±2  

30±5

 

R-F-70

70±5

30±5

 

R-F-100  

100±5  

30±5

 

 

Note: Can be customized.

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Production capability:

 

  1. In total 5 production lines;
  2. Strip width <100 mm
  3. Iron, iron-nickel and cobalt based amorphous and iron based microcrystalline strips;
  4. 300 ton of strips and 200 tons cores and components.

  

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